CeraMem® Pilot-size Membrane Modules

 

Pilot-Scale Modules

CeraMem ceramic membrane pilot system

General industrial PVC pilot system (PMX-Multiop) utilizing pilot-scale membranes; available for pilot trials

Veolia Water Solutions & Technologies routinely performs pilot tests for a variety of applications utilizing CeraMem ceramic membranes.

This new generation of "honeycomb" inorganic membrane modules for microfiltration and ultrafiltration has a variety of abrasion-resistant ceramic membranes applied to silicon carbide monolith supports.

Product features include:

  • Compactness

  • Low life-cycle costs

  • High-temperature processing

  • Chemical inertness

Many industrial plants totaling tens of thousands of square feet of membrane have been sold in several countries around the world using this patented technology in first generation CeraMem® membrane products.

This second generation membrane module incorporates new chemically inert membranes and support monoliths (silicon carbide), featuring superior chemical and mechanical durability.

Module Range & Specifications - Pilot-Scale Membrane Elements (2mm & 5mm)

Membrane elements are 34 inches (864 mm) long and 2.6 inches (67mm) in diameter. Membrane area for the 2mm channel is approximately 27 ft.2(2.5m2) and membrane area for the 5mm channel is approximately 11 ft.2 (1.0 m2 ).

Membrane Type Water Flux (Typ.), lmh/bar

0.5µm - mixed oxide MF membrane

1,000

0.2µm - α - alumina MF membrane

400 

0.1µm - α - alumina MF membrane 

350 

0.1µm - α - alumina abrasion resistant MF membrane

250

0.1µm - titania MF membrane

1,000 

0.01µm - titania UF membrane

250 

0.005µm - silica UF membrane

200 

Ongoing development is expected to result in the expansion of the product line to include nanofiltration and pervaporation membranes, all with inorganic membranes.

Operating Conditions

Operating Parameter Range

Max. Temperature 

>150°C (dependent on seals and housings) 

Max. Trans-membrane Pressure

150 psi (10 bar) (dependent on housings

pH Range (except 0.005µm

2 - 13 

pH Range 0.005µm

2 - 9¹ 

Recommended Cross-Flow Velocity

9 - 12 ft/sec (3-4 m/sec)

Volumetric Flow Rate for 12 ft/sec

90 gpm (20 m³/hr)² 

Pressure Drop at 12 ft/sec. in 2mm channel

19 psi (1.3 bar), H2O @ 25°C

Pressure Drop at 12 ft/sec. in 5mm channel

7 psi (0.5 bar), H2O @ 25°C

¹Highly hydrophilic, non-fouling membrane for non-alkaline service

²At 12/ft sec crossflow velocity, corresponds to 0.039 theoretical hp/ft² (@ 3.7m/sec, 0.32 theoretical kW/m²)